Smoked Chicken Sandwich

Transform your mealtime with an incredibly flavorful and effortless BBQ Chicken Sandwich. This recipe leverages the magic of your pressure cooker to deliver succulent, shredded chicken infused with smoky, tangy barbecue goodness, all ready to be piled high on a toasted bun. Perfect for busy weeknights, meal prep, or feeding a hungry crowd, this instant pot creation promises a culinary experience that’s both simple to make and irresistibly delicious.

Hand holding up a perfectly crafted BBQ Chicken Sandwich, showcasing its delicious layers and toasted bun.

Why This Instant Pot BBQ Chicken Sandwich Recipe Is a Must-Try


This isn’t just another chicken sandwich; it’s a revelation made possible by the incredible efficiency of the Instant Pot. Our Instant Pot BBQ Chicken forms the heart of this sensational sandwich, ensuring the chicken is consistently tender, juicy, and packed with flavor every single time. Here’s why this recipe deserves a spot in your regular rotation:

  • Effortless Preparation: The pressure cooker does most of the heavy lifting. Simply combine your ingredients, set the timer, and let the Instant Pot work its magic. This hands-off approach frees up your time for other tasks, making it ideal for busy individuals and families.
  • Unbeatable Flavor Profile: We’ve carefully curated a blend of savory, smoky, and tangy elements that perfectly complement the chicken. From the rich barbecue sauce to the subtle hints of liquid smoke and Worcestershire, every bite is a symphony of classic BBQ tastes.
  • Tender & Juicy Chicken: Using a combination of boneless, skinless chicken breasts and thighs ensures optimal moisture and texture. The dark meat adds a depth of flavor and keeps the chicken incredibly tender, preventing the dry, bland chicken often associated with breast-only recipes.
  • Versatility & Customization: While delicious on its own, this shredded BBQ chicken is a fantastic base for customization. Load it with creamy coleslaw for crunch, crisp lettuce for freshness, or even a slice of cheese for extra indulgence.
  • Perfect for Meal Prep: Cook a large batch of BBQ chicken in advance, and you have a versatile protein ready for sandwiches, salads, wraps, or even pizzas throughout the week. It reheats beautifully, making healthy and delicious meals a breeze.
  • Feeds a Crowd with Ease: Planning a party, family gathering, or game day feast? This recipe scales up effortlessly, allowing you to prepare a significant amount of flavorful pulled chicken without stress, ensuring everyone gets a taste of this crowd-pleasing dish.

Say goodbye to dry, bland chicken and hello to the ultimate homemade BBQ chicken sandwich. Let’s dive into how you can create this culinary masterpiece in your own kitchen!

Close up photo of a mouth-watering BBQ Chicken Sandwich, highlighting the shredded chicken and potential toppings.

Essential Ingredients for Your BBQ Chicken Sandwich


Crafting the perfect BBQ chicken sandwich begins with selecting the right components. Below is a detailed look at the ingredients you’ll need, along with tips and substitution suggestions to help you tailor this recipe to your taste and pantry.

A flat lay photograph showcasing all the fresh ingredients required to make the delicious BBQ Chicken Sandwich.

Ingredient Spotlight & Smart Substitutions


  • Chicken: Our recipe calls for a dynamic duo of boneless, skinless chicken breasts (1 pound) and boneless, skinless chicken thighs (1 ½ pounds). This blend is key to achieving that perfect balance of lean meat and rich, juicy dark meat, contributing immense flavor and moisture to your shredded chicken.
    • Substitution: If you prefer, you can certainly use all chicken breasts for a leaner sandwich, though you might lose some of the inherent juiciness. Alternatively, using all chicken thighs will result in an even richer and more tender texture. Just ensure the total weight remains around 2.5 pounds for optimal results.
  • Onion: A medium onion, finely minced, provides a foundational aromatic sweetness that beautifully complements the barbecue flavors.
    • Substitution: Yellow or white onions work best here. For a milder flavor, try a sweet onion. Onion powder can be used in a pinch, but fresh onion adds a superior depth.
  • Chicken Stock: 2 cups of chicken stock is essential for pressure cooking, ensuring the chicken remains moist and absorbs flavor.
    • Substitution: Vegetable broth can be used, or even water if absolutely necessary, but chicken stock offers the best flavor base.
  • Seasonings: We use 1 teaspoon each of garlic powder and onion powder to enhance the savory notes of the chicken.
    • Substitution: Fresh minced garlic (1-2 cloves) and grated onion (about 1 tablespoon) can be used for a more intense fresh flavor, but adjust quantities carefully.
  • Flavor Enhancers:
    • Worcestershire Sauce (½ Tablespoon): This adds a complex umami depth and slight tanginess that is characteristic of good BBQ.
    • Liquid Smoke (1 teaspoon): Crucial for imparting that classic smoky BBQ flavor, especially when you’re cooking indoors without a smoker.
    • Brown Sugar (2 ½ teaspoons): Contributes a delightful sweetness that balances the tang of the barbecue sauce and helps create that caramelized BBQ glaze.
  • Barbecue Sauce: 1 cup of your favorite barbecue sauce is the star that brings it all together. We are particularly fond of our Dr. Pepper Barbecue Sauce for its unique sweetness and depth, but any high-quality bottled BBQ sauce will work beautifully.
    • Substitution: Feel free to experiment with different BBQ sauce styles – sweet, spicy, smoky, or tangy – to match your personal preference. Homemade BBQ sauce is always a fantastic option if you have the time!
  • Sandwich Buns: You’ll need 10 sandwich buns to serve up your delicious creation.
    • Suggestion: Brioche buns, potato buns, or classic hamburger buns are all excellent choices. Toasting them adds an extra layer of texture and prevents sogginess.
  • Optional Toppings:
    • Coleslaw: Creamy coleslaw adds a fantastic crunch and cool contrast to the warm, savory chicken. Our KFC Coleslaw recipe is a great complement.
    • Lettuce: Crisp lettuce leaves provide freshness and can also act as a barrier to prevent the bun from getting soggy.
    • Other Ideas: Consider adding dill pickle slices, thinly sliced red onion, or a slice of melted cheddar cheese for extra indulgence.

Gathering these ingredients is the first step towards creating a truly memorable BBQ chicken sandwich that will have everyone asking for seconds!

Crafting Your Perfect Instant Pot BBQ Chicken Sandwich: Step-by-Step


Get ready to create the most delicious and easy BBQ chicken sandwiches right in your Instant Pot. Follow these detailed steps to achieve perfectly tender, flavorful shredded chicken that will be the star of your meal.

These step-by-step photos and instructions are here to help you visualize how to make this recipe. For a concise, printable version of this recipe, complete with exact measurements and detailed instructions, please refer to the dedicated recipe card below.

  1. Prepare the Onion: Begin by coarsely chopping one medium onion. Transfer the chopped onion into a mini chopper or a food processor. Pulse until the onion is very finely minced. The goal is to have tiny pieces that will melt into the sauce, contributing flavor without adding large chunks of onion to the shredded chicken. Set the minced onion aside for later.
    Chopped onion being processed in a food processor
    Finely minced onion after being blitzed in a food processor
  2. Layer the Chicken in the Instant Pot: To the inner pot of your Instant Pot, add 2 cups of chicken stock. Then, carefully place the 1 pound of boneless, skinless chicken breasts and 1 ½ pounds of boneless, skinless chicken thighs into the liquid. Arrange them in a single layer if possible, ensuring they are mostly submerged.
    Chicken breast and thighs arranged in the Instant Pot with chicken stock.
  3. Season the Chicken: Evenly sprinkle the chicken with 1 teaspoon of garlic powder and 1 teaspoon of onion powder. Drizzle ½ tablespoon of Worcestershire sauce and 1 teaspoon of liquid smoke over the chicken. These seasonings will infuse deep, savory, and smoky notes into the chicken as it cooks under pressure.
    Adding Worcestershire sauce to the chicken in the Instant Pot.
  4. Add Remaining Flavor Layers: Now, add the finely minced onion on top of the seasoned chicken. Sprinkle 2 ½ teaspoons of brown sugar over the mixture. Finally, generously pour 1 cup of your preferred barbecue sauce over everything, ensuring the chicken is well coated. Do not stir at this stage; simply layer the ingredients.
    Sprinkling brown sugar over the chicken and onion in the Instant Pot.
    Barbecue sauce being added to the Instant Pot with the chicken mixture.
  5. Pressure Cook the Chicken: Secure the lid on your Instant Pot and ensure the vent is turned to the sealed (closed) position. Select the “Manual” or “Pressure Cook” setting and set the cooking time to 20 minutes on high pressure. Once the cooking cycle is complete, allow for a 10-minute natural pressure release (NPR). This means you let the Instant Pot sit for 10 minutes after it finishes cooking, allowing the pressure to decrease naturally. After 10 minutes, carefully open the vent to release any remaining pressure. Once the floating valve drops, it’s safe to open the lid.
  6. Shred the Chicken & Adjust Consistency: Carefully remove the lid. The chicken will be incredibly tender. Using a large spoon or ladle, carefully spoon off much of the visible liquid from the pot, reserving it in a separate bowl. This step is important to prevent overly watery shredded chicken. Using two forks, shred the chicken directly in the pot, mixing it with the remaining sauce. If the shredded chicken mixture appears too dry, gradually add some of the reserved liquid back in, a tablespoon at a time, until you reach your desired consistency.

    CHEF’S TIP for Perfect Sandwiches: Shredded BBQ chicken can sometimes release additional liquid, potentially making your bottom bun soggy. To combat this, you have a couple of options:

    1. After shredding, allow the chicken to rest for a few minutes and drain any excess liquid again before serving. You can also mix in a little more fresh barbecue sauce at this point to thicken it up if needed.
    2. For an extra layer of protection and crunch, line each bottom sandwich bun with a crisp piece of lettuce (or two) before adding the shredded BBQ chicken. This creates a delicious barrier and adds a welcome texture.
  7. Assemble Your Sandwiches: Scoop approximately ½ cup of the delicious shredded BBQ chicken onto each sandwich bun. This amount is generally perfect for a satisfying sandwich, but feel free to adjust to your preference. Top with creamy coleslaw and fresh lettuce if desired for that classic BBQ joint experience. Serve immediately and enjoy the fruits of your labor!

Frequently Asked Questions & Expert Tips for BBQ Chicken Sandwiches


Here are some common questions and expert advice to help you master this Instant Pot BBQ Chicken Sandwich recipe and make it your own.

How do you store leftover BBQ chicken?

Store any leftover shredded BBQ chicken in an airtight container. It will keep well in the refrigerator for 3-4 days. Ensure it’s fully cooled before transferring to the container to prevent condensation.

Can you freeze Instant Pot BBQ chicken?

Yes, shredded BBQ chicken freezes beautifully! Once cooled completely, transfer the chicken mixture to a gallon-sized freezer-safe Ziploc bag, pressing out as much air as possible, or an airtight freezer-safe container. It can be frozen for up to 3 months. When ready to use, thaw it overnight in the refrigerator, then reheat gently on the stovetop or in the microwave.

What’s the best type of bun for a BBQ chicken sandwich?

While classic hamburger buns are always a good choice, brioche buns offer a rich, slightly sweet flavor and soft texture that complements BBQ chicken wonderfully. Potato rolls also work well for their softness and subtle sweetness. For a heartier sandwich, consider a sturdy artisan bun.

Can I make this recipe in a slow cooker instead?

Absolutely! If you prefer a slow cooker, combine all ingredients in your slow cooker. Cook on low for 6-8 hours or on high for 3-4 hours, until the chicken is easily shreddable with two forks. Then, shred the chicken and proceed with serving as directed.

How can I make my BBQ chicken spicier?

To add a kick, incorporate a pinch of cayenne pepper, a dash of hot sauce, or a few slices of jalapeño (fresh or pickled) to the Instant Pot before cooking. You can also choose a spicy BBQ sauce or top your finished sandwich with pickled jalapeños or a sriracha drizzle.

What are some creative topping ideas?

Beyond traditional coleslaw and lettuce, consider these toppings: crispy fried onions, dill pickle chips, thinly sliced red onion (marinated in a little vinegar for a quick pickle), melted cheddar or provolone cheese, or even a dollop of avocado cream for a unique twist.

Stack of freshly made BBQ Chicken Sandwiches, ready to be enjoyed.

Delicious Serving Suggestions for Your BBQ Chicken Sandwich


Once your mouth-watering Instant Pot BBQ Chicken Sandwiches are assembled, it’s time to complete the meal! The versatility of this dish means you have a wide array of options for sides and additional toppings to elevate your dining experience.

Perfect Toppings for the Ultimate Sandwich

Our go-to toppings for these sandwiches are crisp lettuce and a generous scoop of creamy coleslaw. The lettuce not only provides a refreshing crunch but also acts as an excellent barrier, protecting the bottom bun from getting soggy – a true chef’s secret! Layering the bottom bun with lettuce before adding the hot, shredded chicken ensures your sandwich remains structurally sound and delightfully fresh. Following with a dollop of tangy, creamy coleslaw adds a fantastic textural contrast and a burst of complementary flavor that is simply irresistible.

For an extra touch of indulgence, consider toasting your sandwich buns. You can do this by lightly buttering the cut sides and toasting them in a skillet until golden brown, or simply popping them into a toaster oven for a minute or two. This adds warmth and a subtle crispness that enhances the overall sandwich experience.

Complementary Side Dishes

A great BBQ chicken sandwich deserves equally great side dishes. Here are some classic and delightful pairings:

  • Crispy Potato Chips: A timeless classic, potato chips add a satisfying crunch and salty balance to the sweet and savory chicken.
  • Golden French Fries: Whether thin and crispy or thick-cut steak fries, a side of hot french fries is always a welcome addition.
  • Hearty Baked Beans: Sweet and savory baked beans are a quintessential BBQ side that perfectly complements the rich chicken.
  • Tater Tots: For a fun and nostalgic twist, crispy tater tots are a fantastic option that kids and adults alike will love.
  • Corn on the Cob: During warmer months, grilled or boiled corn on the cob adds a sweet and fresh component to the meal.
  • Macaroni Salad or Potato Salad: Creamy, cool salads offer a wonderful contrast to the warm sandwich.
  • Green Salad: For a lighter side, a simple green salad with a vinaigrette dressing can cut through the richness of the BBQ.

Mix and match these suggestions to create a personalized meal that satisfies all your cravings. Enjoy every delicious bite!

Discover More Delicious Chicken Recipes


If you loved this Instant Pot BBQ Chicken Sandwich, you’ll be thrilled to explore more of our easy and flavorful chicken creations. Perfect for any meal, these recipes are designed to bring joy to your kitchen:

  • BBQ Chicken Sliders: A bite-sized version of this favorite, perfect for appetizers or parties.
  • Easy BBQ Crockpot Chicken: Another slow-cooker friendly option for tender, flavorful BBQ chicken.
  • BBQ Chicken Tater Tot Skillet: A comforting and hearty casserole combining BBQ chicken with crispy tater tots.
  • Chicken Bacon Ranch Sandwich: Another incredible sandwich idea, packed with savory flavors.
  • Crispy Chicken Burger: For those who love a satisfying crunch in their chicken sandwich.

I truly enjoy sharing my passion for cooking and baking with all of you! To stay updated with my latest delicious recipes and kitchen adventures, join our community. I consistently share new and exciting culinary ideas to inspire your next meal.

BBQ Chicken Sandwich

Cooking BBQ chicken in the Instant Pot makes this recipe a breeze and is great for meal prepping or feeding a crowd. It’s the ultimate easy pulled chicken sandwich.

For more helpful insights, be sure to scroll back up and read the Frequently Asked Questions and Expert Tips within the main blog post!

Course:
Dinner, Lunch
Cuisine:
American
Servings:

10
servings (5 cups chicken total)

1
hr
Calories:
377
Author:
Amanda Davis

Ingredients

  • 1 medium onion
  • 2 cups chicken stock
  • 1 pound boneless skinless chicken breasts
  • 1 ½ pounds boneless skinless chicken thighs
  • 1 teaspoon garlic powder
  • 1 teaspoon onion powder
  • ½ Tablespoon Worcestershire sauce
  • 1 teaspoon liquid smoke
  • 2 ½ teaspoons brown sugar
  • 1 cup barbecue sauce
  • 10 sandwich buns
  • Coleslaw and lettuce (optional as toppings)

Things You’ll Need

  • Food processor or mini chopper
  • Instant Pot

Before You Begin

  • We’re using both chicken breast and chicken thighs for this recipe. The mixture of the two goes really well together and the dark meat helps add even more moisture and flavor. You can certainly use all chicken breast if that’s what you prefer.
  • We’re partial to our Dr. Pepper Barbecue Sauce for this recipe, however, any bottled barbecue sauce will do.

Instructions

  1. Coarsely chop onion and place into a mini chopper or food processor. Blend until until finely minced. Set aside.
  2. To the Instant Pot, add chicken stock and all the chicken breasts and thighs.
  3. Sprinkle chicken with garlic powder and onion powder, drizzle with Worcestershire and liquid smoke.
  4. Add the finely minced onion on top of everything. Sprinkle with brown sugar and top it all with the barbecue sauce.
  5. Close lid and turn vent to the closed position. Cook on high pressure for 20 minutes. Do a 10 minute natural release, then open vent to release any remaining pressure.
  6. Remove lid and spoon off much of the liquid, but reserve it in cases you need to add some back in. Shred the chicken with two forks. If too dry add some of the reserved liquid back in.
  7. TIP – the chicken mixture may drip some of its liquid, making the bottom bun soggy. You can either drain it more and add more barbecue sauce, or line each bottom bun with lettuce before adding the chicken.
  8. Scoop 1/2 cup of chicken onto each sandwich bun. Top with coleslaw if desired.

Storage & Freezing

  • Store any leftover shredded chicken in an air-tight container kept in the refrigerator for 3-4 days.
  • Freezing: Transfer the cooled chicken mixture to a gallon-sized ziptop bag or air-tight container and freeze for up to 3 months. Thaw in the refrigerator overnight.

Nutrition Facts

Serving: 1 serving | Calories: 377kcal | Carbohydrates: 46g | Protein: 30g | Fat: 7g | Saturated Fat: 1g | Polyunsaturated Fat: 2g | Monounsaturated Fat: 2g | Trans Fat: 0.02g | Cholesterol: 95mg | Sodium: 800mg | Potassium: 543mg | Fiber: 2g | Sugar: 13g | Vitamin A: 96IU | Vitamin C: 2mg | Calcium: 79mg | Iron: 3mg

Please note that recipes on this blog are typically tested with a conventional gas oven and gas stovetop. Oven performance can vary, especially with age; an inexpensive oven thermometer can confirm accurate heating. Countertop or toaster ovens may distribute heat differently, potentially requiring time adjustments. For pressure cooker, air fryer, or slow cooker recipes, links to our recommended appliances are often provided. When baking, measurements by weight are preferred for consistency; results may differ if cups are used, and success with that method cannot be guaranteed.